Xtreme Car Forum :: Enthusiast in Training - View Single Post - 99-03 Mustang V6 "Shaker" System Instructions

Steam · #1 (**permalink**) 11-13-2007

*03 Model requires new hood
Contents w/ Kit

1 - Hood Appliqué
1 - Aluminum Shaker Scoop
1 - Lower Air Box w/drain tube fittings (2)
1 - Upper Air Box w/CDC nameplate
1 - Air Tube
3 - Ball Stud Sockets & Brackets (Y & Z)
1 - 2pc. Intake Bracket
4 - M-6 - 1.0 Ball Studs
1 - 3/8" ID Driver Side Drain Tube
2 - 3/8" Drain Tubes (18" length)
2 - 4.8 - 1.6 x 15mm Phillips Head Screws
8 - 5/16" Thread Cutting Nuts
3 - M-6-1.0 x 70 mm Hex Head Screws
1 - M-6-1.0 x 75mm Hex Head Screw
5 - M-6-1.0 x 10mm Hex Head Screws
7 - M-6 Washers
4 - M6 - 1.0x18.5mm Hex Head Bolts
2 - 1/4" Washers
4 - #8 x 3/4" Self Tapping Screws
1 - Weather Seal, 60" Long
1 - 6mm nut
1 - Hood Cutout Template
1 - Filter Housing to Air Tube Extension
1 - Forward Bracket with Ball Stud Socket
1 - Air Filter Cover Cutout Template
1 - Instructions
Tool List For Appliqué:

Template
Tape
Center Punch
1" Hole Saw
Saber Saw
1/8" Pilot Drill Bit
5/16" Drill Bit
3/8" Allen Wrench
Scissors for cutting Template
Drill Motor
Phillips Head Screw Driver
Eye Protection

Tool List For Shaker & Shaker Brackets:

8mm Socket
10mm Socket
11mm Socket
¼" or 3/8" Drive Ratchet
T40 (Torx Bit)
INCH LB. Torque Wrench
Removable Loctite
1/2" Socket, 1/4" Drive
1/4" Drive Nut Driver
Note: To ensure the quality of the vehicle and product, have your Shaker Appliqué painted by a qualified professional automotive painting facility. Product is Injection Molded ABS Plastic and recommended bake temperature is 130 degrees Fahrenheit or below.

Installing Hood Appliqué:

A) Raise Hood, Remove under hood blanket (and production hood scoop if installed on car) 7 nuts, 9mm (Figure 1)

Figure 1
B) Close Hood - Align template with hood feature lines as noted on template. Tape template securely to outside hood surface (Figure 2)

**Note: Do not remove template from hood until steps A-G are complete.

Figure 2
C) Using a center punch, transfer the (10) screw hole locations to the hood. Drill with a 1/8” pilot hole through template, hood and inner reinforcement. (NOTE: Make sure holes A, B, C, D, E are drilled through hood inner reinforcement) (Figure 3)

Figure 3
D) Raise hood – Using a 1” hole saw, drill holes called out as A, B, C, D, and E in the hood inner reinforcement. DO NOT DRILL THROUGH THE HOOD OUTER WITH HOLE SAW! . (Figure 4 & 5)

Figure 4